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Company(s): N/A

User Contributed
Product: Power Supplies
Availability: Now
Author: L.Vogt
Price: N/A
Supplier: N/A
Date: 7-3-02

What's What and Why

Power supplies are the most important part of your computer system. Problem is, when you say the words "Power Supply" all people think of is the little grey box with the wires coming out. The correct power supply is meant to last the life of your machine. These days, with cases becoming cheaper and being imported from all over the world, people have been putting together Ultra Gaming Machines and not thinking of what's backing up all that super uber hardware you dropped big bucks for. Maybe you got a good deal on a case/power supply combo on Pricewatch, but what did you get and does it matter?

Characteristics of a Power Supply

Various voltages have to be supplied to your motherboard and components without ripple or sag I cannot count the times we have seen good motherboards get driven to an early grave as the power supply couldn't keep up with the demands of the system.The Voltages +3.3, +5, +12, +5 , -5, and -12 have to be solid and unwavering in their support of your components or you will have trouble. Problems can range from simple hangups for no apparent reason to full on burnups of expensive equipment. Your power supply is the interface between your wall and PC. Depending on how well that power supply does its job will effect how long your machine lives, how well it performs and if all of that gear you bought will go up in a puff of smoke.

There have been thousands of write-ups on video cards, RAM, motherboards and heatsinks, but very little on power supplies. Perhaps this is because they're not quite as sexy as the rest of the hardware that can come in various colors or packaging. But it is the single most important component of the machine, for both the life of it and how stable it will run. Below there are two power supplies rippedjust for you. Both are rated for 300 watts. One came out of a case on Pricewatch for $25, the second one was purchased for $35 (and that does mean just the power supply was $35).

Looking at both closely, which do you think is putting out 300 watts?
Click to view larger


Most of the Joe Generic El Cheapo Power Supplies that come with standard computer cases are often rated 300 watt Peak. This means it's designed to supply that much power for a few seconds (usually at start up). It's actual running capacity is closer to a 160 watts. Team B is the power supply on the right which is rated 300 watts continuous and is probably peaked at a raw 450 watts.
Click to view larger
On close examination of El Cheapo you will notice that some components are missing. One example may be filter coils, where your AC comes into the power supply, that haven't been installed to save a few pennies. The coils are supposed to be there to smooth out the AC current coming into the PS. As you can also see by the good power supply that has the filter coils, filtering the AC current coming inside is really important to remove the noise before it hits full wave bridge rectifier. This extends the life of all the hardware. You may also notice the two large black round things (Capacitors). They take the converted AC to DC voltage and smooths it, the larger being the better of the two. In this case the difference between 500uF and 1500uF. Further examination shows the transistors and the heatsink, obviously the one on the left is lacking in both these areas, which really shows the difference in quality between the two units. Whereas the one on the right has so much heat dissipation capacity that we had problems taking pictures of the rather large transistors it supports.


Click to view larger
Click to view larger


Let's take a look at the internal connection from the socket to the mainboard of the power supply. What a difference a gauge makes! Not to mention soldering and insulation. Again, this shows exactly how many cheap power supply manufacturers try to save a penny or two per unit to the detriment of your whole system.

Click to view larger

Now let's take a look at the external connectors.
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With El Cheapo you get a pathetic show. Trying to use this with multiple hard drives would mean you would probably need additional Y-Connectors. However, the P4 ready, which has all the connectors most people will ever need, is a reflection of what the power supply is made to handle.

Voltages during testing

    El Cheapo(Under Load)
    12V=11.35V-11.9V
    5V=4.4-5.0V
    +3.3=2.4-3.7V



    P4 Rated(Under Load)
    12V=11.96-12.0V
    5V=4.98-5.0
    +3.3=3.28-3.31
Click to view larger

In the final test, which we performed by running a regulated AC control to see how well a power supply would handle undervoltage situations instead of the 110/115V, we took it as low as 80V. El Cheapo's voltages sagged and dropped out. On the 80V test it went up in smoke, while the P4 ready kept chugging along and maintained all of the voltages at the proper level. So to bring it all into perspective, that Uber Machine you just built, what PS are you using? And how much do you think that $5 you saved will cost you in the end?

 

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A Couple of Reader Notes:
Noise:
The input filtering that he discussed can indeed play an important role in avoiding mains noise, spikes etc interfering with your system. But it's primary role is in fact different. The common mode filters used are there to stop noise getting onto the mains FROM the power supply. This is important because, at these power levels even the best designed switching power supply will put a lot of noise onto the mains without them. This can interfere with the operation of other items in the house. Even worse, there are numerous standards around the world dictating just how much noise your product can put onto the mains network. As a system builder, importing and selling cheap power supplies which are not approved to these standards can
get you into hot water. I am not sure about the US, but in the UK and the rest of europe the responsibility for testing and ensuring that products are complient is the manufacturer of the end product. In short, if you use cheap non-CE approved power supplies in systems you sell in europe, and they are found to be too noisy, you as the system builder can go to prison for a while. 3 - 6 months I think?

Safety: Not all 'countries of origin' are as safety conscious as perhaps the more developed nations are or should be. I don't trust anything sold in europe without a CE mark on it. Yes, the CE directive covers safety too! Not that a sticker is not just a sign of an unscrupulous manufacturer just putting on a sticker. After all, have you ever tried to sue a chinese company?? What do they care! Even though some of the big power supply companies may have their product made in the same factories, they
still have names to protect, so they will ensure that the products are suitable for whatever market they are going into.

Power delivery: Here is a little pitfall for those who are running their systems close to the limits of the power supply. Which you should never do anyway! A lot of the power supplies save cost by using the same transformer winding for both the 3.3 and 5V rails. No problem normally, but you have to realise that the available power from these two rails is dependent upon the power rating of common transformer winding, rectifier diode, capacitor ripple current and so on. If you dig into the specs you will often see a combined maximum power rating for the 3.3 and 5V rails. Usually this is not much more than for the 5V rail on it's own. Take a look at http://www.enermax.com.tw/eg365ax-ve-fca.htm. 115W on the 3.3V rail and 175W on the 5V rail, right? Wrong. That would be 290W combined. The max available is actually 200W combined. Draw any more than that and BOTH rails will drop, causing you problems. At least Ennermax are up front about it! There are one or two companies that use separate output windings and release a bit more combined power, but it is still something to be weary of.


   



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